The new generation of the famous DENSICAT® machine was creayted specifically to large reactors. It answers refiner's needs on three specific aspects.
The safety on site is one of the most priorities for Petroval.
The objective is zero accident.
In this perspective, innovations on the DENSICAT® NEW GENERATION allows to have a risk of on-site accident close to zero.
The DENSICAT® NEW GENERATION was designed to be use without any workers inside the reactor during the dense loading.
Indeed, the DENSICAT® NEW GENERATION has a remote control located outside the reactor, where an expert has the entire control of the machine.
Limited risk of accident and no entry during dense loading operations.
Petroval's engineers added radars on the DNG to control at every time the flatness of the catalytic bed.
In addition, a dedicated patented software was developed to watch the catalytic bed during all the dense loading. We call that the DNG Radar System. It can detect any deviation on the catalytic bed and the remote controller adjusts the machine to correct it.
But this innovation does not fully answer the highest quality standard of Petroval. So, our engineers added to the machine a continuous dust extraction system through the machine. It avoids dust particles into the catalyst bed, which can impair the quality of oil refining.
Improvement of the catalyst loading quality and increased of the duration of the run and performances of the unit
Each hour when the reactor is not used is money wasted for the refiner.
The DENSICAT® NEW GENERATION improves the loading flow rate significantly and has an instantaneous loading rate up to 40 tons/hour. No other system of dense loading can achieve this speed, while keeping a perfectly catalytic bed flatness during the entire dense loading.
With the DENSICAT® NEW GENERATION, it is not necessary to stop the machine to check the bed flatness at 10%, 25%, 50%, 75% and 90% of the loading, like a classical dense loading.
We are saving time also on this point.
With the DENSICAT® NEW GENERATION, Petroval reduced overall intervention duration and therefore refiners restart their production faster.